The marking robot

Positions from the model — straight onto wall and ceiling.

The PRALEX robot drives autonomously across the construction site, localises itself against the model and projects the planned marking points with a green laser — as a demonstrator for the PRALEX ecosystem.

Design study · concept demonstrator

Design study of the PRALEX marking robot: aluminium chassis on all-terrain wheels, pan-tilt module with a green marking laser, status bar, LIDAR and camera. Concept visualisation, not a photo of an available product.

Why

Measuring takes time — a lot of time

On the construction site there's constant measuring, marking out and setting out: sockets, drill holes, partition walls, service runs. Much of it by hand, point by point — slow and error-prone.

Yet the positions are already in the BIM model. The robot transfers them straight onto the site — fast, repeatable and without reinterpreting the plan on location.

In use

What the robot marks

Instead of transferring plans onto the site by hand, the robot places the points exactly where they are planned in the BIM model.

Wall marking

Sockets, switches, openings, fixing points — projected onto the wall as a green laser cross, at the planned position. The worker marks or drills right at the point.

Concept visualisation: a compact PRALEX robot in the structural shell projects several green laser crosses as marking points onto a concrete wall; a worker with a tablet stands beside it.
Concept visualisation Not a photo of an available product.

Ceiling & building services

Service runs and fixing points for ventilation, piping and suspended ceilings — projected onto the structural ceiling. The building services become visible before they are installed.

Concept visualisation: the robot aims its green laser upwards and traces the route of ventilation ducts and pipes onto the concrete ceiling; a worker holds a tablet with the matching 3D model.
Concept visualisation Not a photo of an available product.

Typical markings

Sockets and openings are only the start — anything that has a position in the model can be marked.

Electrical

Boxes & switches

Sockets, switches and distribution boards — box positions straight from the model.

Mounting

Drill & anchor points

Fixing points for brackets, rails and consoles of all kinds.

Structural shell

Openings

Recesses and openings for cables, pipes and ducts.

Drywall

Partition walls

Axes for stud framing and partition walls — including on plasterboard.

Building services

Runs & hangers

Routing and suspension points for ventilation, plumbing and electrical.

Reference

Axes & lines

Metre lines, reference lines and axes in the room.

On concrete, masonry, plasterboard and screed — on wall, floor and ceiling.

Model → reality

From BIM model to marking

The same points — once in the model, once on the wall. What is planned gets transferred onto the site.

Wall: model ↔ marking

On the left the points in the BIM model, on the right the same points as green laser crosses on the concrete wall.

Diptych: on the left a 3D model view of a wall with points marked in green, on the right the same wall in the structural shell with green laser crosses at the same positions.
Concept visualisation Model view and projected marking — schematic.

Suspended ceiling: grid ↔ marking

The suspension grid of the suspended ceiling from the model — transferred onto the structural ceiling as a grid of points.

Diptych: on the left the 3D model of a suspended ceiling's substructure with suspension points marked in green, on the right the structural ceiling with green laser crosses in the same grid.
Concept visualisation Model view and projected marking — schematic.

Workflow

From the model to the marked point

Four building blocks bring the plan onto the site — from the BIM model to the laser cross on the wall.

1 · BIM

Revit & IFC

Room geometry and planned points come from Revit (via PRALEX for Revit) or from any tool that exports IFC — as the open Robotic Construction Format (.rcf).

2 · Planning

PRALEX Planner

Computes stations and route: where the robot has to stand to reach every point.

3 · Coordination

PRALEX Link

Stores the jobs and distributes them — on the construction site or in the cloud.

4 · On site

PRALEX Field

A web app (PWA) controls the robot on site: load the job, drive it, mark.

PRALEX Planner

The software that computes the robot job

PRALEX Planner is our own software. From the points in the BIM model it computes the complete robot job: where the robot has to stand — and in which order it drives to the stations.

Screenshot of PRALEX Planner: a 2D floor plan of a room with a station, reachable points, a planned route and a diagnostics panel with key figures.
PRALEX Planner · station & route planning Screenshot from development.

Stations

Where the robot stands

From each station the laser reaches only some of the points — limited by range, angle, line of sight and free standing space. The planner picks the fewest stations that together cover all points.

Route

Shortest path around the walls

The stations are ordered into the shortest drive — computed as the real travel distance around walls, not as the crow flies. So the robot drives as little as possible.

Diagnostics

What's not possible is flagged

Points that no station can reach safely are flagged — instead of being silently dropped. So it's clear in advance what the robot can manage.

All visible in the 2D floor plan and the 3D model — floor by floor. Desktop app for Windows and macOS.

Platform

Modular platform & navigation

The marking robot builds on the modular PRALEX platform — with a shared navigation module of 3D LIDAR, laser distance sensor and AI camera. The same base carries other roles too.

Build

How the demonstrator is built

A compact mobile platform with the building blocks that make marking on the construction site possible.

Drive

Mobile chassis

Four-wheeled chassis for the construction site — designed for dust, debris and uneven ground.

Marking

Pan-tilt laser module

Pan-and-tilt head with a green 520 nm laser that indicates the points on wall and ceiling.

Localisation

LIDAR

Captures the room and helps align the robot's position with the model.

Perception

Camera

Supports alignment and checking — and makes the marked point traceable.

Operation

Tablet control

Load the model, select points, drive — the site operates the robot via a tablet.

Safety

Emergency stop & protection

Emergency stop and status display on the device; laser safety is part of the design.

Concept demonstrator in development · accuracy is a development goal, not a guaranteed specification.

Part of the whole

Demonstrator for the PRALEX ecosystem

The robot shows what's possible. The goal behind it is an open platform for construction robots and machinery — with a shared data format, coordination server and modular robot base.